What Are The Differences Between Semi-Automatic And Automatic Labeling Machines?
According to the names, it goes without say that the automatic label applicator will be faster compared to the semi-automatic one. Apart from speed, there are other numerous differences; you should know this. When selecting the bet machine for you, you should consider the design of the machine, the types of packages you want to label, the types of labels you use and the speed of your lie of production. Although both machines have automatic label application, the differ in how they are activated and loaded. Lined up containers are applied on labels by a semi-automatic applicator.
For batches of small products, the machine is loaded by hand, and fast labeling is enabled by integrating it into your production line. To apply the label, the machine is triggered by a switch operated by an employee or a connected machine. Automatic label machines will have a system for positioning the containers to be labeled on the other hand. There are automatic machines with the ability of repositioning the container severally for application of many labels. Balancing the up-front costs of the machine with its operating costs while considering the flexibility will help in choosing the best equipment.
Compared to automatic label applicators which cost tens of thousands, semi-automatic machines are less cheaper. Since you will need to hire a worker to operate the semi-automatic machine, you will have increased costs. Apart from calibration, fully automated applicators need minimal human intervention. Semi-automatic label applicators do not have package flexibility because they are constrained to one container type such as either oval or rectangular. There are different models for different types of containers such as wine bottles, cosmetic containers and e-liquid bottles.
Setting up will take less time if the applicator is more specialized. You will be allowed to change container sizes and shapes on the line of production if you use automatic machines because they accommodate various products. Configuring the machine for different containers and label will take some time. Semi-automatic are designed in a manner that allows them to apply one label. Multiple label application can be done if you come up with clever spool design.
Unfortunately , labeling errors will be increased with the added positioning. The machine is fitted with sensors responsible for detecting the label position. For plastic, foil and paper labels, light sensors will work. You should not base your selection between the two designs on their speed. In the market, there are types of semi-automatic machines that have the same rate as automatic label applicators. For high-speed production requirements, automatic applicators are used. What will determine the application rate in semi-automatic machines is the container type and label size.